数控龙门铣床编程教学视频(龙门铣床编程教材书)

http://www.itjxue.com  2023-03-03 13:00  来源:未知  点击次数: 

数控龙门铣床的编程例子

T1是Φ22立铣刀 T2是Φ12立铣刀

%

N0010 G40 G17 G94 G90 G71

N0020 T01 M06

N0030 G0 X29.431 Y65.5 S800 M03

N0040 G43 Z3. H01

N0050 Z1.125

N0060 G1 Z-1.875 M08 F200.

N0070 X39.431 Y55.5

N0080 X55.5 Y39.431

N0090 G0 X65.5 Y29.431

N0100 Z1.125

N0110 Z3.

N0120 X-29.431 Y-65.5

N0130 Z1.125

N0140 G1 Z-1.875

N0150 X-39.431 Y-55.5

N0160 X-55.5 Y-39.431

N0170 X-46.997 Y-43.408

N0180 G3 X-44.398 Y-31.865 R7.

N0190 G1 X-46.166 Y-30.097

N0200 X-48.132 Y-28.132

N0210 G2 X-51.5 Y-20. R11.5

N0220 G1 Y28.

N0230 G2 X-28. Y51.5 R23.5

N0240 G1 X20.

N0250 G2 X28.132 Y48.132 R11.5

N0260 G1 X48.132 Y28.132

N0270 G2 X51.5 Y20.

N0280 G1 Y-28.

N0290 G2 X28. Y-51.5 R23.5

N0300 G1 X-20.

N0310 G2 X-28.132 Y-48.132 R11.5

N0320 G1 X-47.934 Y-28.329

N0330 G3 X-57.833 R7.

N0340 G0 Z1.125

N0350 Z3.

N0360 X29.431 Y65.5

N0370 Z1.125

N0380 Z-.75

N0390 G1 Z-3.75

N0400 X39.431 Y55.5

N0410 X55.5 Y39.431

N0420 G0 X65.5 Y29.431

N0430 Z-.75

N0440 Z3.

N0450 X-29.431 Y-65.5

N0460 Z1.125

N0470 Z-.75

N0480 G1 Z-3.75

N0490 X-39.431 Y-55.5

N0500 X-55.5 Y-39.431

N0510 X-46.997 Y-43.408

N0520 G3 X-44.398 Y-31.865

N0530 G1 X-46.166 Y-30.097

N0540 X-48.132 Y-28.132

N0550 G2 X-51.5 Y-20. R11.5

N0560 G1 Y28.

N0570 G2 X-28. Y51.5 R23.5

N0580 G1 X20.

N0590 G2 X28.132 Y48.132 R11.5

N0600 G1 X48.132 Y28.132

N0610 G2 X51.5 Y20.

N0620 G1 Y-28.

N0630 G2 X28. Y-51.5 R23.5

N0640 G1 X-20.

N0650 G2 X-28.132 Y-48.132 R11.5

N0660 G1 X-47.934 Y-28.329

N0670 G3 X-57.833 R7.

N0680 G0 Z-.75

N0690 Z3.

N0700 X29.431 Y65.5

N0710 Z-.75

N0720 Z-2.625

N0730 G1 Z-5.625

N0740 X39.431 Y55.5

N0750 X55.5 Y39.431

N0760 G0 X65.5 Y29.431

N0770 Z-2.625

N0780 Z3.

N0790 X-29.431 Y-65.5

N0800 Z-.75

N0810 Z-2.625

N0820 G1 Z-5.625

N0830 X-39.431 Y-55.5

N0840 X-55.5 Y-39.431

N0850 X-46.997 Y-43.408

N0860 G3 X-44.398 Y-31.865

N0870 G1 X-46.166 Y-30.097

N0880 X-48.132 Y-28.132

N0890 G2 X-51.5 Y-20. R11.5

N0900 G1 Y28.

N0910 G2 X-28. Y51.5 R23.5

N0920 G1 X20.

N0930 G2 X28.132 Y48.132 R11.5

N0940 G1 X48.132 Y28.132

N0950 G2 X51.5 Y20.

N0960 G1 Y-28.

N0970 G2 X28. Y-51.5 R23.5

N0980 G1 X-20.

N0990 G2 X-28.132 Y-48.132 R11.5

N1000 G1 X-47.934 Y-28.329

N1010 G3 X-57.833 R7.

N1020 G0 Z-2.625

N1030 Z3.

N1040 X29.431 Y65.5

N1050 Z-2.625

N1060 Z-4.5

N1070 G1 Z-7.5

N1080 X39.431 Y55.5

N1090 X55.5 Y39.431

N1100 G0 X65.5 Y29.431

N1110 Z-4.5

N1120 Z3.

N1130 X-29.431 Y-65.5

N1140 Z-2.625

N1150 Z-4.5

N1160 G1 Z-7.5

N1170 X-39.431 Y-55.5

N1180 X-55.5 Y-39.431

N1190 X-46.997 Y-43.408

N1200 G3 X-44.398 Y-31.865

N1210 G1 X-46.166 Y-30.097

N1220 X-48.132 Y-28.132

N1230 G2 X-51.5 Y-20. R11.5

N1240 G1 Y28.

N1250 G2 X-28. Y51.5 R23.5

N1260 G1 X20.

N1270 G2 X28.132 Y48.132 R11.5

N1280 G1 X48.132 Y28.132

N1290 G2 X51.5 Y20.

N1300 G1 Y-28.

N1310 G2 X28. Y-51.5 R23.5

N1320 G1 X-20.

N1330 G2 X-28.132 Y-48.132 R11.5

N1340 G1 X-47.934 Y-28.329

N1350 G3 X-57.833 R7.

N1360 G0 Z3.

N1370 G0 X-60.062 Y33.316 S800 M03

N1380 Z1.25

N1390 G1 Z-1.75 F200.

N1400 X-54.222 Y25.862

N1410 G3 X-42.117 Y27.831 R7.

N1420 G1 X-41.579 Y29.342

N1430 G2 X-41.246 Y30.173 R11.5

N1440 X-38.968 Y33.524

N1450 G1 X-34.01 Y38.594

N1460 G2 X-29.863 Y41.308

N1470 G1 X-22.858 Y43.963

N1480 G2 X-18.772 Y44.709

N1490 G1 X-8.435 Y44.701

N1500 X4.424 Y40.905

N1510 X17.348 Y33.428

N1520 X29.449 Y22.31

N1530 X38.432 Y9.487

N1540 X43.674 Y-3.522

N1550 X44.954 Y-14.29

N1560 G2 X44.772 Y-18.087

N1570 G1 X43.103 Y-25.779

N1580 G2 X41.18 Y-30.083

N1590 G1 X37.599 Y-35.028

N1600 G2 X35.028 Y-37.599

N1610 G1 X30.234 Y-41.07

N1620 G2 X26.15 Y-42.943

N1630 G1 X18.75 Y-44.701

N1640 G2 X14.916 Y-44.953

N1650 G1 X4.233 Y-43.855

N1660 X-8.696 Y-38.855

N1670 X-21.496 Y-30.151

N1680 X-32.833 Y-18.15

N1690 X-40.579 Y-5.164

N1700 X-44.594 Y7.771

N1710 X-44.773 Y18.186

N1720 G2 X-44.108 Y22.242

N1730 G1 X-41.579 Y29.342

N1740 G2 X-39.988 Y32.328

N1750 G3 X-41.447 Y42.119 R7.

N1760 G0 Z1.25

N1770 Z3.

N1780 X-60.062 Y33.316

N1790 Z1.25

N1800 Z-.5

N1810 G1 Z-3.5

N1820 X-54.222 Y25.862

N1830 G3 X-42.117 Y27.831

N1840 G1 X-41.579 Y29.342

N1850 G2 X-41.246 Y30.173 R11.5

N1860 X-38.968 Y33.524

N1870 G1 X-34.01 Y38.594

N1880 G2 X-29.863 Y41.308

N1890 G1 X-22.858 Y43.963

N1900 G2 X-18.772 Y44.709

N1910 G1 X-8.435 Y44.701

N1920 X4.424 Y40.905

N1930 X17.348 Y33.428

N1940 X29.449 Y22.31

N1950 X38.432 Y9.487

N1960 X43.674 Y-3.522

N1970 X44.954 Y-14.29

N1980 G2 X44.772 Y-18.087

N1990 G1 X43.103 Y-25.779

N2000 G2 X41.18 Y-30.083

N2010 G1 X37.599 Y-35.028

N2020 G2 X35.028 Y-37.599

N2030 G1 X30.234 Y-41.07

N2040 G2 X26.15 Y-42.943

N2050 G1 X18.75 Y-44.701

N2060 G2 X14.916 Y-44.953

N2070 G1 X4.233 Y-43.855

N2080 X-8.696 Y-38.855

N2090 X-21.496 Y-30.151

N2100 X-32.833 Y-18.15

N2110 X-40.579 Y-5.164

N2120 X-44.594 Y7.771

N2130 X-44.773 Y18.186

N2140 G2 X-44.108 Y22.242

N2150 G1 X-41.579 Y29.342

N2160 G2 X-39.988 Y32.328

N2170 G3 X-41.447 Y42.119 R7.

N2180 G0 Z3.

N2190 G0 X34.497 Y65.95 S1000 M03

N2200 Z-5.

N2210 G1 Z-8. F200.

N2220 X44.497 Y55.95

N2230 X55.95 Y44.497

N2240 G0 X65.95 Y34.497

N2250 Z-5.

N2260 Z3.

N2270 X-34.497 Y-65.95

N2280 Z-5.

N2290 G1 Z-8.

N2300 X-44.497 Y-55.95

N2310 X-55.95 Y-44.497

N2320 X-44.336 Y-45.362

N2330 G3 X-41.737 Y-33.819 R7.

N2340 G1 X-43.505 Y-32.051

N2350 X-47.778 Y-27.778

N2360 G2 X-51. Y-20. R11.

N2370 G1 Y28.

N2380 G2 X-28. Y51. R23.

N2390 G1 X20.

N2400 G2 X27.778 Y47.778 R11.

N2410 G1 X47.778 Y27.778

N2420 G2 X51. Y20.

N2430 G1 Y-28.

N2440 G2 X28. Y-51. R23.

N2450 G1 X-20.

N2460 G2 X-27.778 Y-47.778 R11.

N2470 G1 X-45.273 Y-30.284

N2480 G3 X-55.172 R7.

N2490 G0 Z3.

N2500 G0 X-59.98 Y35.937 S1000 M03

N2510 Z-1.

N2520 G1 Z-4. F200.

N2530 X-53.34 Y27.145

N2540 G3 X-41.476 Y28.268 R7.

N2550 G1 X-40.37 Y30.51

N2560 X-40.341 Y30.57

N2570 X-38.208 Y33.716

N2580 X-35.649 Y36.534

N2590 X-32.716 Y38.957

N2600 X-29.476 Y40.943

N2610 X-25.998 Y42.473

N2620 X-22.341 Y43.547

N2630 X-18.553 Y44.18

N2640 X-14.666 Y44.389

N2650 X-10.7 Y44.191

N2660 X-6.667 Y43.598

N2670 X-2.578 Y42.617

N2680 X1.56 Y41.249

N2690 X5.732 Y39.491

N2700 X9.92 Y37.339

N2710 X14.095 Y34.79

N2720 G2 X38.042 Y8.633 R73.442

N2730 G1 X40.074 Y4.445

N2740 X41.712 Y.279

N2750 X42.962 Y-3.847

N2760 X43.823 Y-7.921

N2770 X44.295 Y-11.936

N2780 X44.368 Y-15.88

N2790 X44.03 Y-19.74

N2800 X43.262 Y-23.492

N2810 X42.047 Y-27.099

N2820 X40.375 Y-30.511

N2830 X38.25 Y-33.663

N2840 X36.072 Y-36.072

N2850 X34.608 Y-37.395

N2860 X32.66 Y-38.997

N2870 X29.416 Y-40.975

N2880 X25.934 Y-42.496

N2890 X22.274 Y-43.563

N2900 X18.484 Y-44.187

N2910 X14.595 Y-44.389

N2920 X10.628 Y-44.184

N2930 X6.594 Y-43.584

N2940 X2.504 Y-42.596

N2950 X-1.634 Y-41.221

N2960 X-5.807 Y-39.456

N2970 X-9.995 Y-37.296

N2980 X-14.169 Y-34.741

N2990 G2 X-38.082 Y-8.558 R73.431

N3000 G1 X-40.107 Y-4.37

N3010 X-41.738 Y-.204

N3020 X-42.98 Y3.921

N3030 X-43.835 Y7.994

N3040 X-44.3 Y12.007

N3050 X-44.366 Y15.95

N3060 X-44.02 Y19.809

N3070 X-43.244 Y23.558

N3080 X-42.021 Y27.162

N3090 X-40.341 Y30.57

N3100 X-38.975 Y32.584

N3110 G3 X-40.842 Y42.306 R7.

N3120 G0 Z3.

N3130 T02 M06

N3140 G0 X13.551 Y-12.26 S1000 M03

N3150 G43 Z3. H02

N3160 G1 X.707 Y.707 Z-1.9 F200.

N3170 X-11.667 Y13.081

N3180 G3 X-13.081 Y11.667 R1.

N3190 G1 X11.667 Y-13.081

N3200 G3 X13.081 Y-11.667

N3210 G1 X-1.061 Y2.475

N3220 G3 X-5.931 Y4.525 R7.

N3230 G0 Z1.1

N3240 Z3.

N3250 X13.551 Y-12.26

N3260 Z1.1

N3270 G1 X.707 Y.707 Z-3.8

N3280 X-11.667 Y13.081

N3290 G3 X-13.081 Y11.667 R1.

N3300 G1 X11.667 Y-13.081

N3310 G3 X13.081 Y-11.667

N3320 G1 X-1.061 Y2.475

N3330 G3 X-5.931 Y4.525 R7.

N3340 G0 Z3.

N3350 G0 X8.581 Y-10.702 S1200 M03

N3360 G1 X11.527 Y-13.648 Z1.884 F200.

N3370 X12.077 Y-13.875 Z1.724

N3380 X12.672 Z1.565

N3390 X13.222 Y-13.648 Z1.405

N3400 X13.609 Y-13.261 Z1.259

N3410 X13.862 Y-12.688 Z1.091

N3420 Y-12.061 Z.923

N3430 X13.609 Y-11.487 Z.755

N3440 X1.061 Y1.061 Z-4.

N3450 X-11.314 Y13.435

N3460 G3 X-13.435 Y11.314 R1.5

N3470 G1 X11.314 Y-13.435

N3480 G3 X13.435 Y-11.314

N3490 G1 X-.707 Y2.828

N3500 G3 X-6.9 Y4.767 R7.

N3510 G0 Z3.

N3520 M30

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数控龙门铣.铣整圆 怎么编程 。要完整的 100圆

如果是在G17面(XY平面),那就可以用G02I-50,或者是G02J-50;如果是在G18面(YZ平面),可以用G02(G03)J-50,或者G02(G03)K-50;如果是在G19面(XZ平面),可以用G02(G03)X-50或者G02(G03)K-50。其中I表示X方向的偏移,J表示Y方向偏移,K表示Z方向偏移。G02(G03)J-50表示:刀具在圆心的Y正方向的圆上,X方向在圆心位置,然后这个程序段表示,刀具会顺时针(逆时针)走一个半径为50的整圆。

数控龙门铣编程怎么编?

在编程时,编程人员必须确定每道工序的切削用量。选择切削用量时,一定要充分考虑影响切削的各种因素,正确的选择切削条件,合理地确定切削用量,可有效地提高机械加工质量和产量。影响切削条件的因素有:机床、工具、刀具及工件的刚性;切削速度、切削深度、切削进给率;工件精度及表面粗糙度;刀具预期寿命及最大生产率;切削液的种类、冷却方式;工件材料的硬度及热处理状况;工件数量;机床的寿命。 ?上述诸因素中以切削速度、切削深度、切削进给率为主要因素。 ?切削速度快慢直接影响切削效率。若切削速度过小,则切削时间会加长,刀具无法发挥其功能;若切削速度太快,虽然可以缩短切削时间,但是刀具容易产生高热,影响刀具的寿命。决定切削速度的因素很多,概括起来有: ?(1)刀具材料。刀具材料不同,允许的最高切削速度也不同。高速钢刀具耐高温切削速度不到50m/min,碳化物刀具耐高温切削速度可达100m/min以上,陶瓷刀具的耐高温切削速度可高达1000m/min。 ?(2)工件材料。工件材料硬度高低会影响刀具切削速度,同一刀具加工硬材料时切削速度应降低,而加工较软材料时,切削速度可以提高。 ?(3)刀具寿命。刀具使用时间(寿命)要求长,则应采用较低的切削速度。反之,可采用较高的切削速度。 ?(4)切削深度与进刀量。切削深度与进刀量大,切削抗力也大,切削热会增加,故切削速度应降低。 ?(5)刀具的形状。刀具的形状、角度的大小、刃口的锋利程度都会影响切削速度的选取。 ?(6)冷却液使用。机床刚性好、精度高可提高切削速度;反之,则需降低切削速度。 ?上述影响切削速度的诸因素中,刀具材质的影响最为主要。 ?切削深度主要受机床刚度的制约,在机床刚度允许的情况下,切削深度应尽可能大,如果不受加工精度的限制,可以使切削深度等于零件的加工余量。这样可以减少走刀次数。 ?主轴转速要根据机床和刀具允许的切削速度来确定。可以用计算法或查表法来选取。 ?进给量f(mm/r)或进给速度F(mm/min)要根据零件的加工精度、表面粗糙度、刀具和工件材料来选。最大进给速度受机床刚度和进给驱动及数控系统的限制。 ?编程员在选取切削用量时,一定要根据机床说明书的要求和刀具耐用度,选择适合机床特点及刀具最佳耐用度的切削用量。当然也可以凭经验,采用类比法去确定切削用量。不管用什么方法选取切削用量,都要保证刀具的耐用度能完成一个零件的加工,或保证刀具耐用度不低于一个工作班次,最小也不能低于半个班次的时间

补充:数控编程是数控加工准备阶段的主要内容之一,通常包括分析零件图样,确定加工工艺过程;计算走刀轨迹,得出刀位数据;编写数控加工程序;制作控制介质;校对程序及首件试切。有手工编程和自动编程两种方法。总之,它是从零件图纸到获得数控加工程序的全过程。

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